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Product description

DIGITAL printing on finished bubble mailers

Digital printing on finished bubble mailers is a relatively new method that became widespread in 2019, relying on inkjet technology. You might also encounter terms like ‘inkjet printer’. This technique allows printing on the relatively flat, central part of the bubble mailer. Therefore, this method does not allow for bleed printing (simply put, not on the edges of the product) or on its closing flap.

Printing is done by applying tiny droplets of ink in CMYK colors, the quantity, arrangement, and components of which create a given color, logo, or image. It should be emphasized here that the quality of DIGITAL printing should not be compared to the quality of offset CMYK.

Despite its limitations, it is often the preferred printing method for quantities ranging from 1 carton up to 5,000 units. The maximum of 5,000 units is due to the fact that larger quantities are more cost-effectively printed using fast traditional methods (i.e., roll-to-roll on a paper web before the mailer is assembled), which offer greater flexibility in the print area, its quality, and durability.

The available types of DIGITAL printing on finished bubble mailers are described in detail below.

WHAT DO YOU NEED TO DETERMINE TO PLACE AN ORDER?:

3. Determine the order quantity (most commonly ordered – quarterly demand)

2. Choose the bubble mailer formats (often more than 1 format – varying sizes of shipped products)

1. Provide files or descriptions of the print you are interested in (we select the technology based on the provided: print description, or draft file, or print-ready file)

GO TO QUOTATION OR CALL US!

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    I consent to my personal data being processed for the purposes of the ordering process.
    I consent to being sent product offers.
    Ecobag Network Sp. z o.o. with its main office in Przyprostynia at ul. Prandoty 150, 64-360 Zbąszyń, is the Administrator of your personal data that has been obtained in establishing cooperation. All personal data are processed and protected in accordance with Regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 (Protection of individuals, regard to the processing of personal data and the free movement of this data, and repealing Directive 95/46/WE - General Data Protection Regulation.
    DIGITAL printing on finished SUPERpak extra bubble mailer
    for quantities from 1 carton up to 5,000 units

    Formats available

    For quantities from 1 carton up to 5,000 units, we print on pre-produced standard SuperPAK extra mailers, made from white offset paper, taken from our warehouse stock. Our customers usually choose more than one format. Select from the many standard sizes readily available and write to us:

    SuperPAK offset 75g mailer
    Format: A/11
    Internal dimensions: 100 x 165 mm
    External dimensions: 120 x 175 mm
    Quantity per carton: 200 units
    Quantity per pallet: 5,000 units
    Pallet height: 1.06 m

    SuperPAK offset 75g mailer
    Format: B/12
    Internal dimensions: 120 x 215 mm
    External dimensions: 140 x 225 mm
    Quantity per carton: 200 units
    Quantity per pallet: 5,000 units
    Pallet height: 1.59 m

    SuperPAK offset 75g mailer
    Format: C/13
    Internal dimensions: 150 x 215 mm
    External dimensions: 170 x 225 mm
    Quantity per carton: 100 units
    Quantity per pallet: 5,000 units
    Pallet height: 1.78 m

    SuperPAK offset 75g mailer
    Format: D/14
    Internal dimensions: 180 x 265 mm
    External dimensions: 200 x 275 mm
    Quantity per carton: 100 units
    Quantity per pallet: 4,800 units
    Pallet height: 1.86 m

    SuperPAK offset 75g mailer
    Format: E/15
    Internal dimensions: 220 x 265 mm
    External dimensions: 240 x 275 mm
    Quantity per carton: 100 units
    Quantity per pallet: 3,600 units
    Pallet height: 1.84 m

    SuperPAK offset 75g mailer
    Format: F/16
    Internal dimensions: 220 x 340 mm
    External dimensions: 240 x 350 mm
    Quantity per carton: 100 units
    Quantity per pallet: 3,000 units
    Pallet height: 1.93 m

    SuperPAK offset 75g mailer
    Format: G/17
    Internal dimensions: 230 x 340 mm
    External dimensions: 250 x 350 mm
    Quantity per carton: 100 units
    Quantity per pallet: 3,000 units
    Pallet height: 1.93 m

    SuperPAK offset 75g mailer
    Format: H/18
    Internal dimensions: 270 x 360 mm
    External dimensions: 290 x 370 mm
    Quantity per carton: 100 units
    Quantity per pallet: 2,400 units
    Pallet height: 1.95 m

    SuperPAK offset 75g mailer
    Format: I/19
    Internal dimensions: 300 x 445 mm
    External dimensions: 320 x 455 mm
    Quantity per carton: 50 units
    Quantity per pallet: 1500 units
    Pallet height: 1.81 m

    SuperPAK offset 75g mailer
    Format: K/20
    Internal dimensions: 350 x 470 mm
    External dimensions: 370 x 480 mm
    Quantity per carton: 50 units
    Quantity per pallet: 1500 units
    Pallet height: 2.06 m

    SuperPAK offset 75g mailer
    Format: CD/21
    Internal dimensions: 180 x 165 mm
    External dimensions: 200 x 175 mm
    Quantity per carton: 100 units
    Quantity per pallet: 5,000 units
    Pallet height: 1.45 m

    DIGITAL – Multi-color print on finished Super PAK extra mailer

    We apply DIGITAL printing to the unprinted front and/or the unprinted space on the back of the standard mailer. Below are the standard Super PAK extra mailers on which we perform such prints:

    if you want to know more about standard printing on the back of the SuperPAK extra mailer, click: SuperPAK extra print

     

    DIGITAL – single-sided inkjet print (CMYK+0)

    printing on a finished, standard SuperPAK Extra mailer
    printing one or several colors, or multi-color (same price)
    single-sided
    available for quantities from 1 carton up to 5,000 units
    inkjet printing technology is not as high quality as offset printing
    inkjet printing technology cannot print to the edge (no bleed)

    or

     

    DIGITAL – double-sided inkjet print (CMYK+CMYK)

    • printing on a finished, standard SuperPAK Extra mailer
    • printing one or several colors, or multi-color (same price)
    • double-sided
    • available for quantities from 1 carton up to 5,000 units
    • inkjet printing technology is not as high quality as offset printing
    • inkjet printing technology cannot print to the edge (no bleed)

    or

     

     

    Good to know: We select colors based on submitted files or as specified by the Client. Single-sided printing is the most cost-effective and most frequently chosen option. The print area for order quantities from 1 carton up to 5,000 units is predetermined for each format due to technological reasons; there is also no possibility of printing to the edge of the mailer on finished products.

    The bubble mailers we print on for quantities from 1 carton up to 5,000 units are made from white offset paper with a thickness of 75 g/m². The image below shows the texture of the white offset paper:

    Product packaging information:

    • We pack the bubble mailers in brown cardboard boxes.
    • We seal the cartons with paper tape.
    • We affix a label to each carton containing information about its contents.

    For quantities of 1 carton up to 5,000 units, we print on pre-produced standard Super PAK extra mailers. Super PAK extra bubble mailers do not have holes for seals:

     

    Improved bubble mailer design: affordable and easy to use.

    • Time is money. The self-adhesive envelope with HK strip – you peel off the silicone strip and close the flap, gently press, and the flap adheres to the envelope with strong glue, sealing it permanently. You affix/write the address, and no further action is required. The mailer effectively protects the shipment, and the closure holds firmly without additional tape.
    • The new, improved design allows for easy separation of paper from the film – easy waste sorting at the recipient’s home. Surely, none of us wants to waste several minutes on the tedious (often impossible) separation of paper from film, which is why most of us throw bubble mailers into mixed waste after receiving a shipment. To enable and encourage end-users to selectively collect waste, at Ecobag Network (Packair in Zbąszyń), we sell only modern bubble mailers whose recycling is child’s play and quick.

    The customer will receive your shipment in a bubble mailer with your print. Thanks to its properties and durability, you do not need to wrap the mailers with additional plastic stretch film or tape them. This has a positive impact on the natural environment, the customer has a better perception of your shipment and sees you as a reputable brand, and additionally, it is a cheap and fast way to pack the item being shipped.

    SuperPAK Extra bubble mailers are available in our warehouse, made from white offset paper 75gsm with FSC® certification (FSC® MIX category) and with a printed label on the back of the mailer (indicating the certificate).

    More about certificate FSC®

    What files to provide:

    • GRAPHIC FILES FOR QUOTATION: You can send a description of the print and attach your logo, or include a draft design, or provide a print-ready file.
    • GRAPHIC FILES FOR PRINTING: Print-ready files or materials. In vector format (curves) or bitmaps with a resolution of at least 300 dpi. (If you are unsure about this or have a problem, please write to us – we will advise you).

    Good to know: At PACKAIR, we will support you at every step of your order. If anything is unclear to you, don’t waste your valuable time – provide what you know, and we will take care of the rest and provide expert advice.

    What do I need to determine to submit an inquiry?:

    3. Determine the order quantity (most commonly ordered – quarterly demand)

    2. Choose the bubble mailer formats (often more than 1 format – varying sizes of products in the online store)

    1. Provide files or descriptions of the print you are interested in (we select the technology based on the provided: print description, or draft file, or print-ready file)

    GO TO QUOTATION OR CALL US!

    Basic information
    DIGITAL on STANDARD
    for quantities from 1 carton up to 5,000 units
    Minimum order
    1 carton
    The Cheapest Shipping
    0 PLN – shipping of full pallets (large package 16.00 PLN net).
    Number of colors
    DIGITAL (multi-color and/or CMYK printing on a finished product)
    Required Files
    LOGO and text or final design - in print-ready quality
    Standard lead time
    5-10 bussines days

      I consent to my personal data being processed for the purposes of the ordering process.
      I consent to being sent product offers.
      Ecobag Network Sp. z o.o. with its main office in Przyprostynia at ul. Prandoty 150, 64-360 Zbąszyń, is the Administrator of your personal data that has been obtained in establishing cooperation. All personal data are processed and protected in accordance with Regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 (Protection of individuals, regard to the processing of personal data and the free movement of this data, and repealing Directive 95/46/WE - General Data Protection Regulation.
      DIGITAL printing on a finished white mailer
      for quantities of 2,000-5,000 units

      Formats available

      For quantities of 2,000-5,000 units, we print on pre-produced standard unprinted mailers made from white offset paper.

      White offset 75gsm mailer
      Format: A/11
      Internal dimensions: 100 × 165 mm
      External dimensions: 120 × 175 mm
      Quantity per carton: 200 units
      Quantity per pallet: 5,000 units
      Pallet height: 1.06 m

      White offset 75gsm mailer
      Format: B/12
      Internal dimensions: 120 × 215 mm
      External dimensions: 140 × 225 mm
      Quantity per carton: 200 units
      Quantity per pallet: 5,000 units
      Pallet height: 1.59 m

      White offset 75gsm mailer
      Format: C/13
      Internal dimensions: 150 × 215 mm
      External dimensions: 170 × 225 mm
      Quantity per carton: 100 units
      Quantity per pallet: 5,000 units
      Pallet height: 1.78 m

      White offset 75gsm mailer
      Format: D/14
      Internal dimensions: 180 × 265 mm
      External dimensions: 200 × 275 mm
      Quantity per carton: 100 units
      Quantity per pallet: 4,800 units
      Pallet height: 1.86 m

      White offset 75gsm mailer
      Format: E/15
      Internal dimensions: 220 × 265 mm
      External dimensions: 240 × 275 mm
      Quantity per carton: 100 units
      Quantity per pallet: 3,600 units
      Pallet height: 1.84 m

      White offset 75gsm mailer
      Format: F/16
      Internal dimensions: 220 × 340 mm
      External dimensions: 240 × 350 mm
      Quantity per carton: 100 units
      Quantity per pallet: 3,000 units
      Pallet height: 1.93 m

      White offset 75gsm mailer
      Format: G/17
      Internal dimensions: 230 × 340 mm
      External dimensions: 250 × 350 mm
      Quantity per carton: 100 units
      Quantity per pallet: 3,000 units
      Pallet height: 1.93 m

      White offset 75gsm mailer
      Format: H/18
      Internal dimensions: 270 × 360 mm
      External dimensions: 290 × 370 mm
      Quantity per carton: 100 units
      Quantity per pallet: 2,400 units
      Pallet height: 1.95 m

      White offset 75gsm mailer
      Format: I/19
      Internal dimensions: 300 × 445 mm
      External dimensions: 320 × 455 mm
      Quantity per carton: 50 units
      Quantity per pallet: 1500 units
      Pallet height: 1.81 m

      White offset 75gsm mailer
      Format: K/20
      Internal dimensions: 350 × 470 mm
      External dimensions: 370 × 480 mm
      Quantity per carton: 50 units
      Quantity per pallet: 1500 units
      Pallet height: 2.06 m

      White offset 75gsm mailer
      Format: CD/21
      Internal dimensions: 180 × 165 mm
      External dimensions: 200 × 175 mm
      Quantity per carton: 100 units
      Quantity per pallet: 5,000 units
      Pallet height: 1.45 m

      DIGITAL – Multi-color print on a finished “smooth” mailer

      Please note, this is a solution with a longer lead time and approximately 50% more expensive than the option above!

      We will apply DIGITAL printing to the unprinted front and/or the unprinted “smooth” space on the back of the mailer:

       

       

      DIGITAL – single-sided inkjet print (CMYK+0)

      • printing on a finished white smooth mailer
      • printing one or several colors, or multi-color (same price)
      • single-sided
      • available for quantities of 2,000-5,000 units
      • inkjet printing technology is not as high quality as offset printing
      • inkjet printing technology cannot print to the edge (no bleed)

      lub

       

      DIGITAL – double-sided inkjet print (CMYK+CMYK)

      • printing on a finished white smooth mailer
      • printing one or several colors, or multi-color (same price)
      • double-sided
      • available for quantities of 2,000-5,000 units
      • inkjet printing technology is not as high quality as offset printing
      • inkjet printing technology cannot print to the edge (no bleed)

      or

       

      Good to know: We select colors based on submitted files or as specified by the Client. Single-sided printing is the most cost-effective and most frequently chosen option. The print area for order quantities of 2,000-5,000 units is predetermined for each format due to technological reasons; there is also no possibility of printing to the edge of the mailer on finished products.

      The bubble mailers we print on for quantities of 2,000-5,000 units are made from white offset paper with a thickness of 75 g/m². The image below shows the texture of the white offset paper:

      Product packaging information:

      • We pack the bubble mailers in brown cardboard boxes.
      • We seal the cartons with paper tape.
      • We affix a label to each carton containing information about its contents.

      The following flap options are available for every mailer format.

      Variant A – Straight flap. STANDARD 

      Flap elements:

      • I – Adhesive
      • II – Silicone-coated paper strip protecting the adhesive from drying out.

      Options for Variant A:

      • 1 – The packer places the item in the envelope and removes the silicone-coated strip.

      • 2 – The packer closes the flap, and the adhesive securely bonds to the paper. The item is then ready for shipment.

      • 3 – The recipient opens the flap by pulling on it and removes the item. The mailer’s design allows for recycling, separating the paper from the plastic film.

       


       

      Variant B Straight flap with holes for seals.

      – Flap elements:

      I – Adhesive;
      II – Silicone-coated paper strip protecting the adhesive from drying out;
      III – Holes for seals (for formats A/11, B/12, and C/13, as well as other formats with an mailers width up to 15 cm – 1 hole. Wider mailers are equipped with 2 holes for seals).

      Options for Variant B:

      1 – The packer places the item in the mailer and removes the silicone-coated strip.

      2.a – The packer closes the flap, and the adhesive securely bonds to the paper. The item is then ready for shipment;
      OR
      2.b – The packer closes the flap, the adhesive bonds to the paper, and a security seal with a unique number is applied. The item is then ready for shipment.

      3 – The recipient opens the flap by pulling on it and removes the contents. The mailer’s design allows for recycling by separating the paper from the plastic film.

       


       

      Variant C – Trapezoid flap, envelope with control strip, no seal holes

      Flap elements:

      I – Adhesive;
      II – Silicone-coated paper strip protecting the adhesive from drying out;
      III – Trapezoid cutout to facilitate lifting the flap from the polyester control strip;
      IV – Control strip – used to inspect the contents after packing and before shipping. Allows the flap to be opened without damaging the flap or the adhesive.

      Options for Variant C:

      1 – The packer places the item in the mailer and removes the silicone-coated strip.
      2 – The packer closes the flap, sticking it to the control strip; the adhesive seals the mailer temporarily.
      3 – The inspector lifts the flap from the control strip, checks the contents, and adds any documents if needed.
      4 – The inspector re-seals the flap; this time, the adhesive bonds permanently to the paper. The item is then ready for shipment.
      5 – The recipient opens the flap by pulling on it and removes the contents. The mailer’s design allows for recycling by separating the paper from the plastic film.


       

      Variant D – Trapezoid flap, mailer with control strip and seal holes

      Flap elements:

      I – Adhesive
      II – Silicone-coated paper strip protecting the adhesive from drying out
      III – Trapezoid cutout to facilitate lifting the flap from the polyester control strip
      IV – Holes for seals (for formats A/11, B/12, and C/13, as well as other formats up to 15 cm in width – 1 hole. Wider mailers are equipped with 2 seal holes)
      V – Control strip – used to inspect the contents after packing and before shipping. Allows the flap to be opened without damaging the flap or the adhesive

       

      Options for Variant D:

      1 – The packer places the item in the mailer and removes the silicone-coated strip.
      2 – The packer closes the flap, sticking it to the control strip; the adhesive seals the mailer temporarily.
      3 – The inspector lifts the flap from the control strip, checks the contents, and adds any documents if necessary.
      4.a – The inspector re-seals the flap; this time, the adhesive bonds permanently to the paper. The mailer is ready for shipment;
      OR
      4.b – The inspector re-seals the flap, the adhesive bonds permanently to the paper, and a security seal with a unique number is applied. The mailer is ready for shipment.
      5 – The recipient opens the flap by pulling on it and removes the contents. The mailer’s design allows for recycling by separating the paper from the plastic film.

       


       

      Variant E – E-commerce flap

      Mailer with a tear strip for easy opening and an additional adhesive strip for returns.

      Flap elements:

      I – Adhesive – x2
      II – Tear tape / filament – Enables quick and easy opening of the mailer without damaging the second adhesive strip (covered with a white silicone-coated liner)
      III – Silicone-coated paper strip protecting the adhesive from drying out – x2
      IV – Perforations – Located on both sides of the strip (left and right sides of the mailer), allowing for smooth tearing to open the mailer

      Options for Variant E:

      1 – The packer places the item in the mailer and removes the wider, upper silicone-coated strip.
      2 – The packer closes the flap; the adhesive bonds permanently to the paper. The mailer is ready for shipment.
      3 – The recipient opens the flap by pulling the tear tape from the left or right side at the clearly marked perforations.
      4 – The tear tape cuts through the flap without damaging the second adhesive strip. The recipient removes the contents.
      5 – If the recipient chooses to return the item, they place it back in the mailer along with the necessary documents and remove the second silicone-coated strip.
      6 – The recipient reseals the flap; the adhesive bonds permanently to the paper. The return is ready to be sent.
      7 – The seller opens the flap by pulling on it and retrieves the returned item. The mailer’s design allows for recycling by separating the paper from the plastic film.


       

      Variant F – Flap with tear strip for opening

      Flap elements:

      I – Adhesive – x1
      II – Tear tape / filament – Enables quick and easy opening of the mailer
      III – Silicone-coated paper strip protecting the adhesive from drying out – x1
      IV – Perforations – Located on both sides of the strip (left and right edges of the mailer), allowing for smooth tearing to open the mailer

      Options for Variant F:

      1 – The packer places the item in the mailer and removes the silicone-coated strip.
      2 – The packer closes the flap; the adhesive bonds permanently to the paper. The mailer is ready for shipment.
      3 – The recipient opens the flap by pulling the tear tape from the left or right side at the clearly marked perforations. The tape cuts through the flap.
      4 – The recipient removes the contents. The mailer’s design allows for recycling by separating the paper from the plastic film.

       


      Seals

      Available seal constructions on the market are made from various materials, but their purpose remains the same. Each seal has a unique number. It is applied to secure the goods against tampering and unauthorized opening.

      Ask about FSC® certified products

      It is possible to order bubble mailers made with FSC® certification and with the FSC® product label applied to the front or back of the mailer.

      The FSC® MIX category is available for white kraft and brown kraft paper 75gsm.

      It is possible to produce mailers with the FSC® license code label FSC® C134989 assigned to Packair Sp. z o.o., or with the end client’s FSC® license code, or with the intermediary’s FSC® license code.

      Certification is available for any order quantity and does not require an additional fee. Ask about FSC® certified products.

      What files to provide (for print inquiries only):

      • GRAPHIC FILES FOR QUOTATION: You can send a description of the print and attach your logo, or include a draft design, or provide a print-ready file.
      • GRAPHIC FILES FOR PRINTING: Print-ready files or materials. In vector format (curves) or bitmaps with a resolution of at least 300 dpi. (If you are unsure about this or have a problem, please write to us – we will advise you).

      Good to know: Ecobag Network will support you at every step of your order. If anything is unclear to you, don’t waste your valuable time – provide what you know, and we will take care of the rest and provide expert advice.

      What do I need to determine to submit an inquiry?:

      3. Determine the order quantity (most commonly ordered – quarterly demand)

      2. Choose the bubble mailer formats (often more than 1 format – varying sizes of shipped products)

      1. For print inquiries, provide files or descriptions of the print you are interested in (we select the technology based on the provided: print description, or draft file, or print-ready file)

      GO TO QUOTATION OR CALL US!

      Basic information
      DIGITAL on white mailer
      for quantities of 2,000-5,000 units
      Minimum order
      2.000 pcs.
      The Cheapest Shipping
      0 PLN – shipping of full pallets (large package 16.00 PLN net).
      Number of colors
      DIGITAL (multi-color and/or CMYK printing on a finished product)
      Required Files
      LOGO and text or final design - in print-ready quality
      Standard lead time
      10-15 bussines days

        I consent to my personal data being processed for the purposes of the ordering process.
        I consent to being sent product offers.
        Ecobag Network Sp. z o.o. with its main office in Przyprostynia at ul. Prandoty 150, 64-360 Zbąszyń, is the Administrator of your personal data that has been obtained in establishing cooperation. All personal data are processed and protected in accordance with Regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 (Protection of individuals, regard to the processing of personal data and the free movement of this data, and repealing Directive 95/46/WE - General Data Protection Regulation.