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Product description

Bubble mailers with window – custom printed

As one of the few globally, we produce bubble envelopes with a window. Since 2020, we also offer printing on the reverse OR the front. At Packair, we can create bubble envelopes with a window featuring your bespoke print in 1 to 6 colours, using the flexographic printing method. We possess extensive experience in serving and manufacturing for major European entities within the public and financial sectors that utilise window envelopes.

Our minimum order quantity is one pallet. Would you like to see how volume impacts the production price? Enquire about 2-3 different quantities, and we will provide you with quotations. Send us your files, specify the order quantity and the required delivery date, and we will provide you with the lead time and a quotation, subsequently sending you a proof for print approval!

Printing can be applied to the back OR the front of the bubble envelope:

  • Opting for printing on the reverse gives you the entire back surface available for your design.
  • Choosing front printing offers a larger printable area, encompassing the entire front surface plus the closing flap. The print can even touch or extend right up to the edge of the window, as it is applied before the window is cut and formed.

Standard formats and window options:

  • Format 14/D with a right-hand window measuring 90x55mm (positioned 65mm from the right edge x 40mm from the bottom edge).
  • Format 17/G with a left-hand window measuring 55x90mm (positioned 30mm from the left edge x 220mm from the bottom edge).

To place an order, you will need to determine the following:

  1. Confirm the order quantity (the most common order frequency is quarterly demand).

  2. Select the formats of the bubble envelopes (customers often require more than one format to accommodate the varying sizes of their shipped products).

  3. Provide the necessary files or descriptions for the print you require (we will select the appropriate printing technology based on the information provided: a description of the print, a visual reference file, or a print-ready file).

PROCEED TO QUOTATION OR CALL US!

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    I consent to my personal data being processed for the purposes of the ordering process.
    I consent to being sent product offers.
    Ecobag Network Sp. z o.o. with its main office in Przyprostynia at ul. Prandoty 150, 64-360 Zbąszyń, is the Administrator of your personal data that has been obtained in establishing cooperation. All personal data are processed and protected in accordance with Regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 (Protection of individuals, regard to the processing of personal data and the free movement of this data, and repealing Directive 95/46/WE - General Data Protection Regulation.
    Bubble mailers with window – FLEXO printed

    Made from white kraft paper, 75 g/m². Available in 2 formats.
    Note: Printing is available on either the back or the front of the mailer — double-sided printing is not possible for this product.

    FRONT-SIDE PRINTING
    Paper: White KRAFT, 75 g/m²
    Format: D/14 with window
    Window: Right-side, 90 x 55 mm (positioned 65 mm from the right edge, 40 mm from the bottom)
    Internal dimensions: 180 x 265 mm
    External dimensions: 200 x 275 mm
    Quantity per carton: 100 pcs

    Pallet options:
    – 2,800 pcs per pallet, pallet height: 1.49 m
    – 4,800 pcs per standard pallet, pallet height: 1.86 m

    BACK-SIDE PRINTING
    Paper: White KRAFT, 75 g/m²
    Format: D/14 with window
    Window: Right-side, 90 x 55 mm (positioned 65 mm from the right edge, 40 mm from the bottom)
    Internal dimensions: 180 x 265 mm
    External dimensions: 200 x 275 mm
    Quantity per carton: 100 pcs

    Pallet options:
    – 2,800 pcs per pallet, pallet height: 1.49 m
    – 4,800 pcs per standard pallet, pallet height: 1.86 m

    FRONT-SIDE PRINTING
    Paper: White KRAFT, 75 g/m²
    Format: G/17 with window
    Window: Left-side, 55 x 90 mm (positioned 30 mm from the left edge, 220 mm from the bottom)
    Internal dimensions: 230 x 340 mm
    External dimensions: 250 x 350 mm
    Quantity per carton: 100 pcs

    Pallet options:
    – 2,000 pcs per mini pallet, pallet height: 1.49 m
    – 3,000 pcs per standard pallet, pallet height: 1.95 m

    BACK-SIDE PRINTING
    Paper: White KRAFT, 75 g/m²
    Format: G/17 with window
    Window: Left-side, 55 x 90 mm (positioned 30 mm from the left edge, 220 mm from the bottom)
    Internal dimensions: 230 x 340 mm
    External dimensions: 250 x 350 mm
    Quantity per carton: 100 pcs

    Pallet options:
    – 2,000 pcs per mini pallet, pallet height: 1.49 m
    – 3,000 pcs per standard pallet, pallet height: 1.95 m

    White Kraft Paper, 75 g/m². The image below shows the texture of white kraft paper.

    Product Packaging Information:

    • Bubble mailers are packed in brown cardboard boxes sealed with paper tape.
    • Each box is labeled with detailed information about its contents.
    • Quantities per box and per pallet can be found under the “FORMATS” section and in our PDF catalogs.

    If you require detailed specifications—such as box weight and dimensions, total pallet weight, number of units per pallet, and pallet height—please refer to our Excel price list.

     

    Standard Window – D/14 Format

    Right-side window: 90 x 55 mm
    Position: 65 mm from the right edge × 40 mm from the bottom

    Explanation: A right-aligned window measuring 90 mm in height and 55 mm in width, positioned 65 mm from the right-hand edge and 40 mm from the bottom of the envelope.

    Below are the flap options available:

    Variant A – Straight Flap. STANDARD

    Flap components:

    I – Adhesive;
    II – Silicone-coated paper strip protecting the adhesive from drying out.

    • Variant A functionality:

    1 – The packer inserts the contents into the mailer and peels off the silicone strip;
    2 – The packer seals the flap, and the adhesive bonds permanently to the paper. The package is then sent;
    3 – The recipient opens the flap by pulling it and removes the contents. The envelope’s design allows for recycling by separating the paper from the plastic film.

     


     

    Variant B – Straight Flap with Holes for Seals

    Flap components:

    I – Adhesive;
    II – Silicone-coated paper strip protecting the adhesive from drying out;
    III – Holes for seals (for formats A/11, B/12, and C/13, as well as other formats with a width up to 15 cm – 1 hole. Wider mailers are equipped with 2 holes for seals).

    Variant B functionality:

    1 – The packer inserts the contents into the mailer and peels off the silicone strip;

    2.a – The packer seals the flap, with the adhesive bonding permanently to the paper, and sends the package;
    OR
    2.b – The packer seals the flap, with the adhesive bonding permanently to the paper, then secures it with a seal bearing a unique number, and sends the package;

    3 – The recipient opens the flap by pulling it and removes the contents. The mailer’s design allows for recycling by separating the paper from the plastic film.

     


    Seals

    Available on the market, seals are made from a variety of materials; however, their purpose remains the same. Each seal features a unique identification number and is applied to secure the contents against tampering or unauthorized access.

    Standard Window – G/17 Format

    Left-side window: 55 x 90 mm
    Position: 30 mm from the left edge × 220 mm from the bottom

    Explanation: A left-aligned window measuring 55 mm in height and 90 mm in width, positioned 30 mm from the left-hand edge and 220 mm from the bottom of the envelope.

    Non-Standard Window Size and Placement

    Minimum order quantity: 100,000 pcs

    Cost considerations: Creating a custom window size or placement requires purchasing additional tooling (a new die cutter and different sealing heaters for the window), which impacts pricing.

    Window Placement Guidelines:

    Minimum distance from the bottom: 30 mm (relatively low additional cost)

    Minimum distance from the top: 50 mm (relatively low additional cost)

    Minimum distance from the left or right side: 30 mm (requires entirely new tooling – therefore relatively expensive)

    Ask About FSC® Certified Products

    It is possible to order bubble mailers with FSC® certification.

    Note: For the brown kraft 75 g/m² paper, the FSC® MIX category is available; however, this product variant can only be supplied without a printed FSC® certification label on the envelope itself. Instead, certification information will appear on the secondary packaging—specifically on the carton labels—and on sales and delivery documents.

    We offer the production of envelopes with the FSC® license code C134989 assigned to Packair Sp. z o.o., or with the FSC® license code of the end customer, or with the FSC® license code of an intermediary.

    The certificate is available for any order quantity and incurs no additional charge. Ask about FSC® certified products!

    Submit your inquiry:

    – Determine the order quantity (most commonly based on quarterly demand);

    – Choose the bubble mailer formats: D/14 or G/17.

    Basic information
    ...
    Minimum order
    1 pallet of format
    The Cheapest Shipping
    0 PLN - shipping of full pallets
    Number of colors
    1-6 FLEXO Pantone
    Standard lead time
    20-25 bussines days

      I consent to my personal data being processed for the purposes of the ordering process.
      I consent to being sent product offers.
      Ecobag Network Sp. z o.o. with its main office in Przyprostynia at ul. Prandoty 150, 64-360 Zbąszyń, is the Administrator of your personal data that has been obtained in establishing cooperation. All personal data are processed and protected in accordance with Regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 (Protection of individuals, regard to the processing of personal data and the free movement of this data, and repealing Directive 95/46/WE - General Data Protection Regulation.